CPOTE2026
|
9th
International Conference on
Contemporary Problems of Thermal Engineering
23-25 September 2026 | Kraków, Poland | In-person
Contemporary Problems of Thermal Engineering
23-25 September 2026 | Kraków, Poland | In-person
Abstract CPOTE2026-6051-A
Operational optimization of industrial waste heat recovery systems: a comparison of linear, quadratic and nonlinear formulations
Louisa ZAUBITZER, Hochschule Niederrhein - University of Applied Sciences, GermanyFrank ALSMEYER, Hochschule Niederrhein - University of Applied Sciences, Germany
Computer-aided modeling and optimization are essential for realizing the efficiency potential of industrial waste heat recovery, where the dominant modeling challenge is the nonlinear nature of heat transfer. The choice of optimization formulation trades physical accuracy against computational effort, and mixed-integer quadratically constrained programming (MIQCP) has emerged as a potential compromise between linear and fully nonlinear models. This work presents a systematic comparison of linear, quadratic and nonlinear formulations (LP, MILP, QCP, MIQCP, NLP and MINLP) for the operational optimization of an industrial waste heat recovery system with two instrumented heat exchangers, in order to assess the potential of MIQCP. Heat transfer surrogates of each class are parameterized and validated on hourly measurement data covering a summer and a winter period, embedded into a common system optimization model, and evaluated with respect to accuracy, implementation complexity, computational time and the deviation in the calculated optimum. The latter is obtained by transferring each result to a common nonlinear reference model. The logarithmic mean temperature difference is found to be the dominant error source; MIQCP reproduces it more accurately than the linear and even the most advanced piecewise-linear models. While the quadratic and nonlinear formulations reach the best solution, the piecewise-linear models deviate toward a costlier dispatch despite finer grids. MIQCP attains this optimum with a near-global optimality guarantee at a fraction of the model size and combinatorial effort of the piecewise-linear hierarchy, making it an effective compromise for waste heat recovery optimization.
Keywords: MIQCP, Thermal energy systems, MILP, Waste heat recovery, Operational optimization
Acknowledgment: This research was funded by the Federal Ministry for Economic Affairs and Energy (BMWE) and was conducted as part of the research project “BiLiOpt—Optimierung von Energiesystemen unter Verwendung bilinearer Nebenbedingungen” (03EI1066A).