CPOTE2026
|
9th
International Conference on
Contemporary Problems of Thermal Engineering
23-25 September 2026 | Kraków, Poland | In-person
Contemporary Problems of Thermal Engineering
23-25 September 2026 | Kraków, Poland | In-person
Abstract CPOTE2026-16069-A
Experimental validation of a rotary-vane supercritical CO₂ waste heat recovery system integrated with a gas-fuelled reciprocating engine
Jaroslaw MILEWSKI, Warsaw University of Technology, PolandPiotr LIS, Warsaw University of Technology, Poland
Arkadiusz SZCZESNIAK, Warsaw University of Technology, Poland
Olaf DYBIŃSKI, Warsaw University of Technology, Poland
Aliaksandr MARTSINCHYK, Warsaw University of Technology, Poland
Krzysztof BADYDA, Warsaw University of Technology, Poland
Improving the electrical efficiency of gas-fuelled reciprocating engines through waste heat recovery is particularly attractive for distributed power generation, where conventional steam and ORC systems may become economically or technically restrictive. This study presents experimental validation of a prototype closed supercritical carbon dioxide (sCO₂) waste heat recovery system integrated with a reciprocating engine. The sCO₂ loop comprises a rotary-vane compressor and expander, an exhaust-gas heater, a recuperator and a cooler. Industrial-scale tests covered system start-up, continuous nominal-load operation, load reduction to 50%, and shutdown. During steady nominal-load operation, the sCO₂ subsystem delivered up to 42.03 kW of mechanical power at a CO₂ mass flow rate of 0.915 kg/s. Compressor inlet conditions were 75.4 bar and 35.2°C, while the discharge pressure reached 130.27 bar. With gross generator output maintained at approximately 376.9 kW, activation of the sCO₂ system reduced fuel consumption by up to 16.4 Nm³/h from an initial value of 160.9 Nm³/h. At 50% engine load, the sCO₂ subsystem still generated 29.58 kW. The experimental results demonstrate stable integration of a positive-displacement sCO₂ cycle with a reciprocating engine and confirm the potential of this technology for compact waste-heat-to-power applications where conventional turbomachinery may be uneconomic.
Keywords: Supercritical CO2 Brayton cycle, Waste heat recovery, Spark ignition engine, Algal and microalgae biomass, Flue-gas composition prediction
Acknowledgment: This work was carried out within the project “Waste heat technology management for improvement of energy efficiency on natural gas IC engines”, project No. POIR.01.01.01-00-0597/19, implemented under the Smart Growth Operational Programme 2014–2020.